Electric Air Duct Heater
Firebar Elements
When conventional round tubular heating elements reach their limits, Firebar® flat tubular heating elements offer a smarter, more efficient solution. Manufactured and supplied by Backer Cynebar Ohmic, these innovative flat profile heaters deliver higher heat transfer efficiency, lower sheath temperatures, reduced fouling, and longer service life in demanding industrial heating applications. Designed for immersion heating, tank heating, process fluids, oils, water, chemicals, and air heating applications, Firebar® elements provide significantly greater surface area than traditional round tubular heaters while maintaining a compact footprint.
FIREBAR ELEMENTS
Why Choose Firebar® Flat Tubular Elements?
The unique flat profile design improves heat transfer by increasing the surface area available for heat dissipation while reducing the distance heat must travel through the insulation layer. This results in:
Faster heat-up times
Lower sheath temperatures
Reduced fluid degradation
Less coking and scaling
Improved energy efficiency
Longer heater life
More compact equipment designs
Compared with a conventional round tubular element of equivalent watt density, Firebar® elements can often achieve lower operating sheath temperatures while providing the same heating output.
FIREBAR ELEMENTS
Key Benefits
Increased Surface Area
The flat tubular profile provides approximately 70% greater surface area than a comparable 10.9 mm diameter round tubular element of the same length. This allows:
Lower watt density
Higher wattage in the same space
Improved heat transfer efficiency
Extended operating life
Faster Heating Performance
The streamlined shape encourages improved fluid flow around the element surface. Reduced turbulence and heat trapping enable more effective heat transfer into the medium being heated.
Reduced Scaling and Coking
The flat profile minimises surface areas where solids can accumulate. Lower sheath temperatures help reduce:
Carbon build-up
Fluid degradation
Lime scale accumulation
Maintenance requirements
Compact Design
For equivalent wattage and watt density, Firebar® elements can be up to 41% shorter than comparable round tubular heaters. This enables higher power density in space-constrained equipment.
Self-Supporting Construction
The rigid flat construction resists deformation caused by fluid turbulence and vibration, often eliminating the need for additional support brackets.
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Construction & Materials
Backer Cynebar Ohmic Firebar® elements are manufactured using premium materials designed for industrial reliability:
Heating Coil
High-grade Nichrome resistance wire
Precision wound for consistent performance
Insulation
High-purity compacted magnesium oxide (MgO)
Excellent thermal conductivity
High dielectric strength
Sheath Materials
304 Stainless Steel
Incoloy® alloys for higher temperature applications
Electrical Connections
Fully welded wire-to-pin connections
High reliability under demanding operating conditions
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Technical Specifications
Element Profile: Flat Tubular
Typical Width: 25.4 mm (1")
Typical Thickness: 5.9 mm
Insulation: High Purity MgO
Heating Wire: Nichrome
Sheath Materials: 304 SS, Incoloy®
Construction: Triple Coil Design
Mounting Options: Brackets, Bulkheads, Threaded Fittings
Voltage Options: Single Phase & Three Phase
Termination Styles: Standard or Single-Ended
Custom Bending: Major & Minor Axis Bending Available
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Typical Applications
Industrial Process Heating
Chemical tanks
Process vessels
Storage tanks
Batch reactors
Oil & Viscous Fluids
Edible oils
Heat transfer oils
Lubricants
Bitumen systems
Water Heating
Hot water tanks
Purified water systems
Wash-down systems
Air Heating
Industrial ovens
Drying equipment
Duct heaters
Incubators
Forced air systems
OEM Equipment
Food processing equipment
Packaging machinery
Plastics processing systems
Manufacturing equipment
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Flexible Mounting Options
Backer Cynebar Ohmic Firebar® heaters can be supplied with a wide range of mounting configurations including:
Threaded tank fittings
Double-leg threaded fittings
Stainless steel mounting brackets
Welded liquid-tight flanges
Single-ended termination designs
Custom formed shapes are also available to suit unique OEM and process requirements.
FIREBAR ELEMENTS
Why Choose Backer Cynebar Ohmic?
Backer Cynebar Ohmic is an Australian manufacturer based in Brisbane, delivering engineered electric heating solutions for industrial customers throughout Australia and internationally.
Our team provides:
Custom heater design
Technical application support
Fast local manufacturing
OEM heater solutions
Industrial process heating expertise
ISO 9001:2015 certified manufacturing
Whether you need a replacement heater or a fully engineered heating system, Backer Cynebar Ohmic can help specify the optimal Firebar® solution for your application.
FIREBAR ELEMENTS
Contact Backer Cynebar Ohmic
Looking for a compact, high-performance heating element for your process?
Backer Cynebar Ohmic supplies custom Firebar® flat tubular heating elements engineered to improve efficiency, reduce maintenance, and extend heater life.
Contact our Brisbane-based engineering team today for sizing assistance, design support, and a competitive quotation.
FAQ
Frequently asked questions
Interested in firebar elements?
Tell us about your application and our engineers will find the right solution.